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FormWorks Studio logoFormWorks Studio形工设计Industrial Design & Prototyping工业设计与样机
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Industrial design studio since 2012自 2012 年成立的工业设计工作室

From first sketch to a product you can ship从第一张草图到可量产的产品

We take consumer electronics, tools and medical devices from strategy and concept through engineering, prototypes and tooling to pilot production.我们陪伴消费电子、工具与医疗器械,从策略与概念到工程、样机、模具,直至小批量试产。

ISO 9001 and ISO 13485ISO 9001 与 ISO 13485In-house prototyping lab自有样机实验室From concept to pilot production从概念到小批量试产
01 — About us关于我们

A partner for the whole project从方案到交付的长期伙伴

1,200 m2 design and prototyping studio1,200 平方米设计与样机工作室
38 designers, engineers and model makers38 名设计师、工程师与模型技师
ISO 9001 and ISO 13485 quality systemsISO 9001 与 ISO 13485 质量体系
In-house CNC, SLA, SLS and paint booth自有 CNC、SLA、SLS 与喷漆房

FormWorks Studio opened in 2012 in a 120 m2 workshop in Ningbo with three designers and one machining centre. The first commissions were appearance models for local appliance exporters.形工设计于 2012 年在宁波一间 120 平方米的工作室起步,最初只有 3 名设计师和 1 台加工中心,首批订单是为本地家电出口企业制作外观模型。

Today the studio occupies 1,200 m2 with 38 people, including industrial designers, mechanical engineers, a prototyping lab and a dedicated DFM and tooling team.如今工作室面积达 1,200 平方米,团队 38 人,涵盖工业设计师、机械工程师、样机实验室以及专职 DFM 与模具团队。

We work with clients in consumer electronics, tools and medical devices across Europe, North America and Asia, staying involved from the first sketch to the first production batch.我们服务于欧洲、北美与亚洲的消费电子、工具及医疗器械客户,从第一张草图一路参与到首批量产。

0
Products delivered累计交付产品
0
Clients returning客户复购率
0
Studio experience工作室经验
0
Tooling programs managed管理模具项目
02 — What we do我们的能力

Capabilities built around your project围绕项目需求构建的能力

Six things we bring to every engagement.每个项目我们都会提供的六项支持。

01

Strategy before sketches先定策略再画草图

Every engagement opens with market, user and cost research so the design brief is grounded in evidence.每个项目都从市场、用户与成本研究开始,让设计任务书建立在事实依据之上。

02

Designers and engineers in one team设计与工程同一团队

Industrial designers work beside mechanical engineers and DFM specialists from day one.工业设计师与机械工程师、DFM 专家从第一天起协同工作。

03

In-house prototyping lab自有样机实验室

CNC, SLA, SLS, silicone tooling and a paint booth under one roof for faster, cleaner iterations.厂内配备 CNC、SLA、SLS、硅胶模具与喷漆房,迭代更快、更可控。

04

ISO 9001 and ISO 13485ISO 9001 与 ISO 13485

Documented design controls for regulated products, with traceable reviews and verification records.面向受监管产品建立设计控制文件,评审与验证记录可追溯。

05

Tooling and pilot production模具与试产管理

We qualify moulders, manage T1 to T3 and run pilot batches in Ningbo and the Pearl River Delta.我们筛选注塑厂、管理 T1 至 T3 试模,并在宁波与珠三角完成小批量试产。

06

English-speaking project leads英文项目负责人

One named project lead, weekly build reviews and files in your CAD environment and language.专属项目负责人、每周构建评审,并按您的 CAD 环境与语言交付文件。

03 — Products & solutions产品与方案

What we can deliver for you我们可以为您交付的内容

Tell us what you need and we will scope it with you. Send an enquiry for specifications, samples and pricing.告诉我们您的需求,我们将与您一起界定方案。欢迎提交需求,获取规格、样品与报价。

产品策略冲刺Product Strategy

Product Strategy Sprint产品策略冲刺

A two-week discovery sprint covering market sizing, user needs, competitive teardown and a prioritised roadmap.为期两周的探索冲刺,涵盖市场测算、用户需求、竞品拆解与优先级路线图。

Scope服务范围
Discovery, research and roadmap探索、调研与路线图
Duration周期
2 weeks2 周
Workshops工作坊
3 facilitated sessions3 场引导工作坊
概念设计方案包Concept Design

Concept Design Package概念设计方案包

Eight to twelve concepts, form studies and photoreal renders that give leadership a clear direction.8-12 个概念、形态研究与照片级渲染,为管理层提供清晰方向。

Scope服务范围
Idea generation to refined concept创意发散至概念深化
Concepts概念数量
8-12 directions8-12 个方向
Duration周期
4-6 weeks4-6 周
机械结构工程包Mechanical Engineering

Mechanical Engineering Package机械结构工程包

Full 3D CAD, mechanism design, tolerance stack-up and a drawing pack ready for tooling.完整三维建模、机构设计、公差链计算与可直接开模的图纸包。

Scope服务范围
Detailed mechanical design to release详细结构设计至发布
CAD output建模输出
STEP, native CAD and 2D drawingsSTEP、原生三维文件与二维图纸
Tolerance work公差工作
Stack-up on up to 12 critical interfaces最多 12 个关键配合的公差链
CNC 外观样机Prototyping

CNC Appearance PrototypeCNC 外观样机

Machined and hand-finished appearance models with production colours and textures.机加工与手工精修的外观模型,采用量产颜色与纹理。

Process工艺
3-axis and 5-axis CNC三轴与五轴 CNC
Tolerance精度
Plus minus 0.1 mm typical常规 ±0.1 mm
Materials材料
ABS, PMMA, PC, aluminium 6061ABS、亚克力、PC、6061 铝
SLA 与 SLS 功能样件Prototyping

SLA and SLS Functional PrototypeSLA 与 SLS 功能样件

High-detail resin and tough nylon parts for fit, drop and mechanism testing.高精度树脂与韧性尼龙件,用于配合、跌落与机构测试。

Process工艺
SLA, SLS and FDMSLA、SLS 与 FDM
Build volume成型尺寸
Up to 600 x 600 x 400 mm最大 600 x 600 x 400 mm
Materials材料
Tough resin, PA12 nylon, ABS-like韧性树脂、PA12 尼龙、类 ABS
DFM 评审与模具管理DFM & Tooling

DFM Review and Tooling ManagementDFM 评审与模具管理

A manufacturability review plus supplier selection, T1 to T3 trials and tooling sign-off.可制造性评审,含供应商筛选、T1 至 T3 试模与模具验收。

Scope服务范围
DFM, supplier selection, tool signingDFM、供应商筛选与模具验收
Parts reviewed评审零件数
Up to 20 moulded parts最多 20 个注塑件
Processes covered覆盖工艺
Injection, die casting, sheet metal注塑、压铸与钣金
04 — How we work合作流程

From first enquiry to after-sales从首次询盘到售后支持

A transparent four-step workflow with a named project manager.四步透明流程,专属项目经理全程跟进。

01
Discover探索
Research, technical constraints and cost drivers are documented before any concept work starts.在概念工作开始前,完成调研、技术约束与成本驱动因素的文档化。
02
Design设计
Concepts are reviewed against the brief, the user journey and the intended manufacturing process.概念方案对照任务书、用户旅程与目标工艺进行评审。
03
Engineer工程
CAD, tolerance stack-ups and DFM reviews are signed off before tooling or prototype release.在开模或样机发布前,完成建模、公差链与 DFM 评审确认。
04
Validate验证
Prototypes and pilot units are measured, tested and reported against agreed acceptance criteria.样机与试产件依据确认的验收标准进行测量、测试并出具报告。
05 — Selected work代表案例

Projects we are proud of值得分享的项目经验

Real briefs, real constraints and the results our clients measured.真实的项目背景、约束条件与可量化的成果。

便携音箱 20 周内从概念推进至小批量试产
Consumer audio消费音频Europe欧洲
Nordlys Audio, Denmark丹麦 Nordlys Audio

Portable speaker taken from concept to pilot production in 20 weeks便携音箱 20 周内从概念推进至小批量试产

Nordlys wanted a weather-sealed speaker for outdoor retail, but its previous supplier had quoted a unit cost that made the target price impossible.Nordlys 希望推出一款面向户外零售的防水音箱,但上一家供应商的报价使目标售价无法实现。

20 wk
Concept to pilot概念到试产
4
Prototype rounds样机轮次
-32%
Unit cost vs first quote单件成本较首次报价
面向三个价格档位的无绳电钻平台
Power tools电动工具North America北美
TorqueWorks Tools, United States美国 TorqueWorks Tools

A cordless drill platform engineered for three price tiers面向三个价格档位的无绳电钻平台

The client needed good, better and best versions of one drill that shared a battery, charger and core housing to keep tooling investment down.客户希望同一款电钻拥有基础、进阶与旗舰三个版本,共用电池、充电器与核心外壳,以控制模具投入。

3
Tiers from one platform单平台三个档位
-41%
Tooling investment模具投入下降
11 wk
To T2 samples至 T2 样件
一次性手术器械推进至 ISO 13485 试产放行
Medical devices医疗器械Europe欧洲
Medivance Ortho, Germany德国 Medivance Ortho

A single-use surgical instrument taken to ISO 13485 pilot release一次性手术器械推进至 ISO 13485 试产放行

Medivance needed a sterile single-use instrument with a full design history file, but its internal team had no experience of injection moulded mechanisms.Medivance 需要一款无菌一次性器械及完整设计历史文档,但内部团队缺乏注塑机构开发经验。

0
Major audit findings审核主要不符合项
3
Verification builds验证构建轮次
18 wk
To pilot release至试产放行
台式小家电为 2026 零售上市全面焕新
Small kitchen appliances厨房小家电Oceania大洋洲
Aria Home, Australia澳大利亚 Aria Home

Countertop appliance refreshed for a 2026 retail launch台式小家电为 2026 零售上市全面焕新

Aria Home had a working appliance with dated styling, a noisy gearbox and no CMF system to extend the range.Aria Home 的产品功能可行,但造型过时、齿轮箱噪音大,且缺少可延展系列的 CMF 体系。

-6 dB
Noise at the motor电机处噪音
5
SKUs on one platform单平台 SKU 数量
93%
First-pass yield at pilot试产一次通过率
06 — Certifications & markets认证与市场

Recognised and certified资质与行业认可

ISO 9001
Quality management system质量管理体系
ISO 13485
Medical device quality system医疗器械质量体系
CE
European conformity support欧盟 CE 合规支持
UL
US safety listing support美国 UL 安全认证支持
IP67
Ingress protection testingIP67 防护等级测试
RoHS
Restricted substances compliance有害物质限用合规
Export markets出口市场

Clients across the world服务全球客户

United StatesGermanyUnited KingdomDenmarkNetherlandsAustraliaSingaporeJapanCanadaSweden
★★★★★Average client rating客户平均评分
“FormWorks questioned our first concept and rebuilt the architecture around a cost target. The pilot run landed on schedule.”
Mette SorensenMette Sorensen · Head of Product, Denmark丹麦产品总监
07 — The team核心团队

People you will actually talk to与您直接对接的团队

Engineering, production and export in one bilingual team.中英双语团队,覆盖工程、生产与外贸。

林浩然
Lin Haoran林浩然
Founder and Creative Director创始人兼创意总监

Eighteen years in product design for consumer electronics and tools.18 年消费电子与工具产品设计经验。

徐嘉怡
Grace Xu徐嘉怡
Head of Engineering工程总监

Leads mechanical design, tolerance work and DFM across all programs.主导各项目的机械设计、公差与 DFM 工作。

Marco Bianchi
Marco BianchiMarco Bianchi
Prototyping Lab Manager样机实验室经理

Runs CNC, additive and finishing so prototypes match production intent.负责 CNC、增材制造与表面处理,使样机贴近量产状态。

周奕婷
Zhou Yiting周奕婷
Quality and Regulatory Lead质量与法规负责人

Maintains the ISO 9001 and ISO 13485 systems and design history files.维护 ISO 9001 与 ISO 13485 体系及设计历史文档。

08 — FAQ常见问题

FAQ常见问题

Talk to us联系我们
09 — Start a project立即询盘

Tell us about your project请描述您的项目需求

Our engineers reply within one working day.我们的工程师会在一个工作日内回复。

Your details stay private.您的信息将被严格保密。

Talk to us联系我们

What happens next接下来的流程
  1. 1. We confirm feasibility and lead time.1. 我们确认可行性与交期。
  2. 2. You receive a detailed quotation.2. 您将收到详细报价单。
  3. 3. Samples and production follow.3. 确认后安排样品与量产。
Start a project立即询盘